The ATH12gearbox is a product developed exclusively for MTB applications, with a strong focus on downhill riding.
Downhill riding involves high speeds, rapid direction changes, and frequent jumps.
In such conditions, suspension performanceand the bike’s center of gravityhave
a critical influence on ride quality and control.
To address this, the ATH12 deliberately positions the output shaft at the upper side of the gearbox, enabling the use of a high-pivot suspension layout.
The high-pivot configuration enhances suspension behavior and significantly improves ride feel on aggressive terrain.
Another key characteristic is the separated pedal shaft layout, where a single input gear connects the pedal shaft and the middle shaft.
This input gear uses a 62:30 ratio, increasing rotational speed by approximately 2×while reducing torque by the same factor.
Another key characteristic is the separated pedal shaft layout, where a single input gear connects the pedal shaft and the middle shaft.
This input gear uses a 62:30 ratio, increasing rotational speed by approximately 2×while reducing torque by the same factor
This structure is particularly well suited to high-pivot designs and provides several important advantages :
ㆍIncreased rotational speeddoubles the engagement speed between the pawls and the internal gear teeth, effectively reducing pedal free-play and engagement
lag.
ㆍBecause the torque transmitted to the main shaft is halved, overall durability is improved.
This allows the gear width to be significantly reduced, resulting in
meaningful weight savings.
Alternatively, it enables the use of aluminum for the middle shaftand titanium for the gears. (low-strength titanium processed by CNC machining)
ㆍThe design allows the elimination of oil seals, which are a common source of drivetrain losses.
The only potential leakage point is the right-side bearing of the middle shaft. However, a dedicated cover surrounding the pedal-side gear prevents even minor oil
seepage from escaping to the outside.
ㆍAlthough the main shaft contains six gears, which may suggest a 6-speed system, the ATH12 incorporates an internal planetary gear set.
When power is transmitted through the planetary reduction, gears 1–6are generated.
When power bypasses the planetary stage and flows directly from the main shaft to the output shaft, gears 7–12are produced.
This architecture achieves a high gear count without adding extra shafts, gears, or bearings, resulting in a structurally efficient and mechanically optimized gearbox
designed for downhill MTB performance.